{"id":41792,"date":"2019-09-03T08:00:02","date_gmt":"2019-09-03T12:00:02","guid":{"rendered":"https:\/\/blogs.solidworks.com\/solidworksblog\/?p=41792"},"modified":"2019-09-03T13:37:20","modified_gmt":"2019-09-03T17:37:20","slug":"why-manufacturing-software-is-the-key-to-strengthening-the-design-to-manufacturing-ecosystem","status":"publish","type":"post","link":"https:\/\/blogs.solidworks.com\/solidworksblog\/2019\/09\/why-manufacturing-software-is-the-key-to-strengthening-the-design-to-manufacturing-ecosystem.html","title":{"rendered":"Why Manufacturing Software is the Key to Strengthening the Design-to-Manufacturing Ecosystem"},"content":{"rendered":"<p><img decoding=\"async\" class=\"aligncenter\" src=\"https:\/\/blog-assets.solidworks.com\/uploads\/sites\/2\/2019\/08\/design-to-manufacturing.jpg\" \/><\/p>\n<p>Customers are demanding more from their manufacturing partners. To stay competitive, today\u2019s mid-market manufacturers must be able to quickly design, produce and launch products to react and respond to ever-changing customer needs.<\/p>\n<p>How can mid-market manufacturers rapidly scale the design-to-manufacturing process and meet customers\u2019 demands for shorter lead times, zero defects and lower costs, while still ensuring profitability? With the right manufacturing software technology that digitally connects engineering, manufacturing, and business processes. By creating a closed loop design-to-manufacturing ecosystem, manufacturers can:<\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li>Shorten time to market<\/li>\n<li>Gain greater visibility into manufacturing projects performance and costs<\/li>\n<li>Prevent bottlenecks in the manufacturing process<\/li>\n<li>Reduce the cost of poor quality<\/li>\n<li>Maximize use of production resources<\/li>\n<li>Deliver products on-time, every time<\/li>\n<li>Tie production performance to financial results<\/li>\n<li>Monitor profitability, by customer, by order, by product, or by production run<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><strong>Visibility through connectivity of all phases of the design-to-manufacturing process<\/strong><\/p>\n<p>Consider this scenario: A personal promise was made to your customer that you would be able to complete their order tonight and ship it on an expedited truck for delivery by noon tomorrow. Then you get a call from maintenance that the only machine capable of running this job just went down due to a pressure valve.\u00a0 The team leader for that department then says the valve has been operating intermittently causing pressure drops over the last couple of weeks.<\/p>\n<p>Wouldn\u2019t it have been nice to be warned of the performance problems caused by valve before it failed completely? Then there would have had time to replace the valve before it failed completely and production and customer delivery dates wouldn\u2019t have been affected.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-41790 size-large\" src=\"https:\/\/blog-assets.solidworks.com\/uploads\/sites\/2\/2019\/08\/design-to-manufacturing-social-1-615x448.jpg\" alt=\"\" width=\"615\" height=\"448\" srcset=\"https:\/\/blog-assets.solidworks.com\/uploads\/sites\/2\/2019\/08\/design-to-manufacturing-social-1-615x448.jpg 615w, https:\/\/blog-assets.solidworks.com\/uploads\/sites\/2\/2019\/08\/design-to-manufacturing-social-1-300x219.jpg 300w, https:\/\/blog-assets.solidworks.com\/uploads\/sites\/2\/2019\/08\/design-to-manufacturing-social-1-768x560.jpg 768w, https:\/\/blog-assets.solidworks.com\/uploads\/sites\/2\/2019\/08\/design-to-manufacturing-social-1-728x531.jpg 728w, https:\/\/blog-assets.solidworks.com\/uploads\/sites\/2\/2019\/08\/design-to-manufacturing-social-1.jpg 1362w\" sizes=\"auto, (max-width: 615px) 100vw, 615px\" \/><\/p>\n<p>If you are on the plant floor, you can probably relate to issues like this. You probably have had a week that was sailing along smoothly only to be surprised by an equipment problem. It can be very challenging to recover from a failure in the middle of production. It can be especially frustrating if relevant information about the issue was known in advance, but slipped through the cracks.<\/p>\n<p>With an end-to-end manufacturing software solution that provides real-time visibility and connectivity between all aspects of a manufacturing operation, nothing slips through the cracks.<\/p>\n<p><strong>Key Manufacturing Software Modules<\/strong><\/p>\n<p>Of the many functions in an integrated manufacturing system, the following features have proven to deliver the greatest value so that everyone is working from the same playbook and problems can be addressed before they impact customer deliveries.<\/p>\n<p><strong>Engineering Management<\/strong><\/p>\n<p>Engineering management modulestrack drawings, documentation, and part revisions throughout the lifecycle of the project.\u00a0 These systems enable you to easily create bills of manufacturing directly from the engineering documents by pulling in all required current design, process and material requirements, so your current production is based on the most recent build specifications.<\/p>\n<p><strong>Customer Relationship Management <\/strong><\/p>\n<p>The Customer Relationship Management (CRM) suite provides more than just sales and marketing interactions; it also provides drill-down information into costs, availability dates and potential constraints.\u00a0 Quotes and promise dates are created with real-time data from the production schedule, material and labor availability and associated costs.<\/p>\n<p><strong>Production Scheduling<\/strong><\/p>\n<p>Production scheduling modules analyze all requirements, delivery demands, and resource availability to determine the optimal schedule that meets your customers\u2019 requirements. Production schedules are updated in real time based on runs best performance data, labor, equipment and material availability.\u00a0 In addition, scheduled downtime and qualified labor availability are factored into the schedule.<\/p>\n<p><strong>Manufacturing Operations<\/strong><\/p>\n<p>Manufacturing Execution System (MES) that measure and monitor production rates, quality and process variables deliver real-time information regarding jobs running on the factory floor,\u00a0 alerting shop managers to potential issues before they trend out of control.<\/p>\n<p>MES systems offer:<\/p>\n<ul>\n<li>\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Production monitoring \u2013 counting the rate that parts are being manufactured<\/li>\n<\/ul>\n<ul>\n<li>\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Quality monitoring \u2013 examining the condition of the parts that have been produced (dimensions, weight and appearance)<\/li>\n<\/ul>\n<ul>\n<li>\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Process monitoring \u2013 measuring the process variables at the time of manufacturing;\u00a0 parameters like temperature, pressure, hold time<\/li>\n<\/ul>\n<p><strong>Financial Reporting<\/strong><\/p>\n<p>The best manufacturing software systems can track how the execution of production scheduling, planning, supply chains and production workflows impact financial performance. Many manufacturing operations depend on standard cost to predict the profitability of their manufacturing operations.\u00a0 End-to-end manufacturing ERP solutions compare actual production costs to accounting standard costs to uncover inefficiencies and false senses of profitability.<\/p>\n<p><strong>Quality &amp; Compliance<\/strong><\/p>\n<p>Quality Management modules close the loop on quality issues by systematically forcing resolution procedures to closure.\u00a0 Problems are identified and recorded.\u00a0 Action plans are created and remain visible until resolutions are complete and tested. Corrective and preventive actions (CAPAs) and Corrective action requests (CARs) are common examples of resolution strategies that are enabled and enforced by quality management systems.\u00a0 They are the backbone of most compliance procedures.<\/p>\n<p>By providing real-time visibility and control, improving communication, and enabling greater collaboration across production locations, manufacturing software is digitally transforming manufacturing today. Download the ebook,\u00a0<a href=\"https:\/\/info.iqms.com\/manufacturing-software-guide\"><em>The Ultimate Guide to Manufacturing Software: Increase Efficiency &amp; Profit Margins,<\/em><\/a>\u00a0to learn more about the many advantages that true manufacturing software has over manual, disconnected processes and procedures.<\/p>\n<p style=\"text-align: center;\"><a href=\"https:\/\/info.iqms.com\/manufacturing-software-guide\" target=\"_blank\" rel=\"noopener noreferrer\"><img decoding=\"async\" src=\"https:\/\/blog-assets.solidworks.com\/uploads\/sites\/2\/2019\/08\/ultimate-guide-ebook-blog-cta.jpg\" \/><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Learn the key manufacturing software features that will allow mid-market manufacturers to quickly design, produce and launch products to respond to customer needs.<\/p>\n... <a href=\"https:\/\/blogs.solidworks.com\/solidworksblog\/2019\/09\/why-manufacturing-software-is-the-key-to-strengthening-the-design-to-manufacturing-ecosystem.html\">Continued<\/a>","protected":false},"author":487,"featured_media":41791,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[2933,2977,18],"tags":[1890,2978,172],"class_list":["post-41792","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-3dexperience","category-delmiaworks","category-solidworks","tag-3dexperience","tag-delmiaworks","tag-manufacturing"],"acf":[],"_links":{"self":[{"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/posts\/41792","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/users\/487"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/comments?post=41792"}],"version-history":[{"count":0,"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/posts\/41792\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/media\/41791"}],"wp:attachment":[{"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/media?parent=41792"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/categories?post=41792"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.solidworks.com\/solidworksblog\/wp-json\/wp\/v2\/tags?post=41792"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}