As business models and office
spaces evolve to meet the expectations of the 21st century, more
companies are embracing green, open spaces and collaborative environments. Many
offices are designed with sustainability in mind, such as the Dassault Systemes
Boston Office which uses Teknion Furniture, a SolidWorks customer. Teknion
Furniture prides
itself on a variety of office systems which encourage customers’ employees to
collaborate, innovate, and communicate in a continually evolving business
landscape.
Teknion Furniture at the Dassault Systemes Boston Office.
Teknion aims to design furniture
of the future, by expanding product lines and implementing sustainable
manufacturing practices. To address these challenges, Teknion upgraded to
SolidWorks Professional, SolidWorks Enterprise PDM, and SolidWorks
Sustainability from its previous AutoCAD 2D design tools. The company was
attracted to SolidWorks because of the software’s ease of use, design
configuration, and enhanced visualization. With SolidWorks, Teknion spends less
time and resources on making physical prototypes, allowing Teknion to focus
more on innovating new products to optimize business environments. By implementing
SolidWorks, Teknion has quadrupled its number of product lines and reduced
development time by 50 percent.
Using SolidWorks Sustainability,
Teknion can evaluate the environmental impact of their design decisions. The
software enables the furniture company to examine factors including carbon
burden, energy consumption, air emission and liquid discharges associated with
a particular design. By providing greater insights into the product design,
SolidWorks Sustainability allows Teknion to give side-by-side comparisons of
material choices to show customers the environmental implications of using
glass versus acrylic for elements in their furniture. Generating photorealistic
images which display environmental information, SolidWorks Photoview 360 helps the Teknion sales
team win orders.
SolidWorks solutions helps
Teknion design products more efficiently, manage global design data more
effectively, and examine the environmental ramifications of its products. To
learn more about how Teknion paves the way to a greener future using products
like SolidWorks Sustainability, read the case study.
As
we discussed in Part One of the series, the Maker movement
is harnessing ideas and technology to spur innovation. MakerBot’s Replicator 2 Desktop 3D Printer is
bridging the gap between engineers, researchers, designers and creative
professionals to create amazing, true-to-life products, quickly and easily.
SolidWorks
Simulation and Workgroup PDM software allowed MakerBot engineers to create and
evaluate several design iterations of the MakerBot Replicator 2. In doing so,
MakerBot wasted no time getting the final product to market on September 19,
2012—surprising many customers.
From
medical advancements, like UPenn’s 3D printed sugar lattice to help create new
human tissue, to printing a case to fit a new iPhone 5, MakerBot is giving
enthusiasts the ability to produce quality items right on their desktops.
To
encourage the Maker movement, MakerBot created Thingiverse, an online platform that enables a community
of users to share their digital designs with the world. More than 25,000 design
files, including those created using SolidWorks, are available on the site, making
it simple to download and print from the MakerBot Replicator 2. SolidWorks 3D Content Central also provides
designers with free models that can be used with the printer.
Auto
part manufacturers, medical researchers, artists and all designers in between
are bringing new inventions (like the tractor below) to the table every day.
The
MakerBot® Replicator™ 2 Desktop 3D Printer is changing the world; in homes,
universities, research institutions and corporations. Enthusiasts no longer
have to sneak into a local university to get their hands on this technology. MakerBot
has sold more than 15,000 printers to date. The MakerBot Replicator 2 starts at
$2,199 and can be seen in action at MakerBot’s retail store in Manhattan.
Have
you checked out Thingiverse.com or 3DCC? What are some products you would like
to print using the MakerBot Replicator 2? Post a link to your models that would
benefit from 3D printing in the comment section below!
The German engineers at Auswall combine industrial design,
engineering, and ergonomics to create thrilling products. These
specialties all matter when designing equipment, including a downhill
mountain bike that folds into a backpack and can be used on skis or
wheels. See how they're using SolidWorks to design products that are both innovative and fun in our latest installment of Born to Design.
WIRED’s editor-in-chief Chris Anderson recently published a book suggesting that the
Maker movement will likely transform the U.S. economy. Anderson believes that
as the Maker movement gains momentum, the American spirit of tinkering and
building will be re-tooled and made more user-friendly for the Internet Age.
In
his book, Anderson lists SolidWorks as the best paid software for designers,
and mentions that the 3D printer is the most high-profile Maker tool to emerge
so far. And with Form 1, you have both…. The
low-cost, high-resolution 3D printer, was created by Formlabs using SolidWorks.
Formlabs, a Kickstarter funded company, wanted
to develop a printer that they “would be excited to use in their own design and
engineering endeavors.”
It
only recently became possible for Formlabs to create such a complex product and
bring it to market with little time and money – thanks to the help of key
partners like Kickstarter and SolidWorks. Formlabs took advantage of SolidWorks’
sheet metal and injection molding capabilities for the printer’s unique design
and analyzed the process using simulation.
Images: Formlabs
Recently
unveiled, the Form 1 provides designers who haven’t been able to justify the
cost of a traditional 3D printer for rapid prototyping and customized replacement
parts with a high quality desktop printer. Developed with more of a “prosumer”
audience in mind, both professionals and tech-savvy tinkerers (Makers) can
benefit from this easy-to-use, out-of-the-box printer that can physically bring
a design to life at a resolution that rivals some of the commercial options
currently available.
Formlabs
is in the process of setting up full-scale manufacturing of the Form 1 and is
looking for more support through Kickstarter. Anyone who contributes will
receive a discount on the desktop printer and will play a role in “starting this
revolution in 3D printing.”
We
can’t wait to see where the revolution takes us and what cool items are created
using the Form 1. What would you print using the Form 1? Have you tried 3D
printing and liked the final result?
Check
back tomorrow for Part Two of our Maker movement series when you can learn more
about the Makerbot 3D printer!
Every family has its own set of
holiday season traditions: getting together with loved ones, building an
awesome gingerbread house, or hitting the slopes (for those of you in colder
regions). This year at SolidWorks, we are keeping our own tradition. We’re
publishing our second annual Holiday Gift Guide filled with our very own
customers to make it a little easier for you to make holiday wish lists.
While compiling the list, I couldn’t
help but look around and realize how many SolidWorks customer products my
friends and family use on a daily basis – headphones, coffee makers, bicycles,
you name it. SolidWorks solutions helped create a wide array of consumer
products to serve all of your needs like charging your phone while hiking in
the mountains, entertaining friends and family, or listening to your favorite
song on your iPod.
The list offers a little something for the SolidWorks fan in
all of you. Take a look and get some great innovatively designed gifts, just
don’t forget to print off the list before you go shopping.
Manufacturers such as Honda, General Electric and Boeing use
heavy power tools and equipment for their design and engineering needs.
However, lifting these loads can cause worker fatigue and injury while
decreasing productivity. To alleviate worker payload-associated stress and
reduce workplace-related injuries, Equipois, Inc. designed the zeroG human-assist
mechanical arm thus establishing “equipoise” (balance) between manufacturing
employee health and output. The technology’s simple yet revolutionary design
earned Equipois the Wall Street Journal
2011 Technology Innovation Award.
Equipois leveraged SolidWorks design and analysis tools to develop the
zeroG line of human-assist mechanical arms, which help workers maneuver
payloads as if they were weightless.
The zeroG, designed in SolidWorks, saves times and
eliminates manufacturer overexertion and repetitive stress by allowing workers
to guide tools rather than lift them as if they were weightless. Though the
technology behind the zeroG was initially used for Steadicam stabilized camera
and a Skycam “flying camera”, Equipois adapted the designs to address
manufacturing challenges.
After choosing SolidWorks Professional and SolidWorks
Premium solutions for its user-friendly simulation and design capabilities,
Equipois, Inc. doubled its revenue annually and cut costs by decreasing the
number of prototypes by 66 percent.The
company was able to conduct simulations and design performance evaluations
during the product design stage through SolidWorks virtual prototyping tools.
Moreover, Equipois also improved its employee onboarding
process through the use of SolidWorks – it takes 70 percent less time to train
an engineer on the software. SolidWorks not only helped Equipois optimize its
product design process but it also helped the company improve manufacturing
practices.
To get more information on the sleek zeroG mechanical arm and how
Equipois designed it, read the case study.
I
just bought a food processer last week. As eager as my wife and I were to check
out this new toy, we were stuck on how to install a slicing blade to the
rotating motor. Remember, we both hold pretty serious degrees in Engineering--she has a PHD, and I have a master's (oh, yes, you are right: she’s way smarter than
me). But let’s get back to the point: the installation takes some deciphering.
So we turned to the owner’s manual. To its credit, it included some nice dish
recipes, but the installation instructions were intimidating with pages of tiny
text.
For
a non-native English speaker like me (even for native speakers I guess), my
eagerness to check out this fresh product got reigned in, and my head hurt.
The problem is I didn’t want--or need--to read all the pages to locate one tip, as
most of the components are self-explanatory, even without instructions. Ctrl+f to
search for the key words would have been helpful…
So
(literally), I threw away the manual and went to YouTube to find a live demo video,
jumped to the blade installation clip, and bingo--we found it.
Similar to Felix Baumgarnter’s contribution to the future of
space travel, SE Corp., an analysis consulting firm, has enabled the use of the
Kennedy Space Station for at least another 50 years. Using SolidWorks Flow
Simulation, SE Corp. analyzed the impact of an inadvertent rocket fuel ignition
inside the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center.
To perform advanced simulations in CAD and computational
fluid dynamics, SE Corp. enlisted the help of SolidWorks Simulation Premium and
SolidWorks Flow Simulation. The software allowed the firm to analyze the
facility safety and emergency escape procedures of the VAB at the Kennedy Space
Center to measure the effects of a rocket fuel ignition accident to test the
durability of the VAB.
Using SolidWorks solutions, SE Corp. created a CFD model to
simulate the behavior of exhaust gases and ground-level thermal radiation. The
turnaround was around 24 hours even though there were roughly 200,000 elements.
Flow Simulation allowed the firm to produce grid-independent solutions and
report multiple flow gradients in a single day.
SE Corp. earned the NASA Space Awareness Team
Award as a result of their throrough analysis in SolidWorks. To learn more
about SE Corp.’s contribution to Kennedy Space Center research, read their case
study.
Creating
jobs has been a hot topic these days in the weak global economy. Many answers
are out there, but innovation is a proven engine to the economy as shown by Apple who created or supported over 500,000 jobs for U.S. workers in the Apple economy through
innovation.
In our
space of manufacturing, I’ve seen encouraging examples of successful companies
creating jobs through innovation too.
Founded
in 1976, Yaris began producing tractor
cabs in a 1,000 m2 area in Turkey. Following the technology development and
commitment to quality in the past 36 years, the company today operates on over
250,000 m2 working area with over 1,000 employees. Now Yaris has become the leading
cab producer in Europe, exporting 70% of its product overseas.
Yaris
had several challenges on their shop floor before:
Need to accurately and instantly pick and install 60 to 80
part groups out 450 groups for customized orders
Construction machinery assembly steps are intensely
complex to explain and understand
Customer’s cab projects require the installation guide, repair
instructions, and spare part catalogs delivered all together.
In
2009, Yaris started implementing 3DVIA Composer and has witnessed tremendous
progress in the past three years as shown in this Yaris shop floor video.
They assigned each assembly procedure with an assembly station
number and a bar code on the routing sheet.
Say I’m an assembly line worker at station 4 and I just need to
scan the bar code for my station. Then my job specification is clearly
populated and explained on the touch screen with detailed graphical steps.
I can switch to the exploded views with a part list. I can also refer
to the 3D models. With multi-touch gestures, I can interrogate the model easily
while with traditional assembly instructions embedded with photos, there was no
way to explore a different perspective.
Yaris even integrated the tightening torque specification required
for all fixtures and the tools needed for each job.
The best part is all the information is digital and up to date.
You don’t have to worry about the design team releasing the 7th revision
while the procurement purchasing according to the 5th version BOM
and manufacturing team producing based on the 3rd draft.
Now Yaris
is able to cut technical documentation time by 13%, improve the quality of our
technical communication, and provide assembly line workers instant access to 2,000
parts in 450 groups.
Dr. Kayhan
Çalişkan, Project Manager at Yaris shared his experience: “While initially deployed to improve the quality of our complicated
installation and repair manuals, 3DVIA Composer has also enabled us to improve
the proficiency and efficiency of our assembly line workers.”
Remember this is not just talking. Yaris shop floor video proudly
shows the world that Digital Manufacturing is now the reality. Unleashing the power
of the 3D CAD data treasure, 3DVIA Composer along with several hundred dollars for
a touch screen and a bar code scanner makes a digital shop floor commercially
viable.
If
Yaris can do it, why can’t we do it? Why can’t we create more jobs through
innovation like Yaris?
The
coming blogs will share more examples of innovative manufacturing businesses
and how best-in-class companies achieve outstanding performance.
For more information on 3DVIA Composer, click on the images below to view 3DVIA Composer videos:
1) First Look at 3DVIA Composer Video
2) 3DVIA Composer User Manual video series (registration required):
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